Industries Rotor shaft, actuator and test bench

Aerospace

Aerospace components work between deep cold at altitude and heavy vibration on take-off. The demands on accuracy and reliability run higher than in almost any other industry, and at the same time every gram counts against payload.

Aerospace, torque measurement by Melectric Systems
Aerospace · measurement on rotor shaft, actuator and test bench
The starting point

The highest demands on accuracy and certification on one side, a strict weight and maintenance budget on the other: between those two limits, many interesting points simply go unmeasured. Not because it is technically impossible, but because the measuring chain is too heavy, too maintenance-hungry, or both.

A contactless sensor with nothing to wear out moves that boundary. The measurement sits on the part that is already there rather than adding an assembly to the load path, and maintenance stops being a question at all.

Where it is used

Torque measurement on rotor shafts, actuators and test benches

01

Rotor shafts

On helicopters and electric eVTOL concepts the rotor shaft is safety-critical. Measuring directly on the shaft makes power delivery visible and lets mechanical fatigue be spotted early.

02

Flaps and actuators

Flap control is critical during take-off and landing. Monitoring the actuators keeps the mechanical forces inside the specified range and makes synchronisation errors between flaps visible.

03

Test bench and aerospace testing

Thousands of test hours come before the first flight. On test benches our systems validate engines, gearboxes and auxiliary drives under realistic conditions and supply the load profiles the design is based on.

What you gain

What aerospace demands technically

Integration under lightweight constraints

Weight-critical systems can be instrumented without eating meaningfully into payload or efficiency, because no extra component enters the load path.

Electronic overload detection

As a light alternative to a mechanical slip clutch, the sensors can detect overload electronically, saving the weight of the mechanism.

No maintenance intervals

With nothing wearing mechanically, the elaborate and expensive service cycles that otherwise attach to every measuring point in aerospace fall away.

The same measurement in test and in service

What was validated on the test bench can be captured in flight with the same measurement, so test data and service data stay comparable.

Key technical data

Technical guide values

We match the actual design to your shaft geometry, load profile and installation.

Measuring principle
Telemetry, contactless
Vibration resistance
Designed for heavy vibration
Interfaces
Ethernet (IENA / customer-specific), CAN or a high-precision analogue signal
Typical measuring points
Rotor shaft, flap actuator, auxiliary drive, gearbox
Additional function
Electronic overload detection instead of a slip clutch

Measuring point and requirements abstimmen.

Next step

Rotor shaft, actuator or test bench rig: tell us the installation, the torque range and the weight budget. We will look at what can be measured there.

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