Melectric Systems

MElectric Torque Flange
 Universal USE for any drivetrain

 

Technical specifications

    • Measuring range: up to +/- 5,000 Nm
    • Signal Bandwidth: 10 Hz bis 500 Hz
    • Wireless connection to Windows and Android devices trough our provided applications.
    • Internal electronics – extremly robust design IP65/67 overall lenght appx 50 mm.
    • Includes rotational speed and acceleration measurement
    • Flange Ddesign accodring to DIN and SAE Specification
    • Availbale as a variant in battery operation for 500 to 1000 hoursof runtime or alternative combinable with our ME – Energy Harvseting unit as a self powering standalone system.
    •  
We are happy to adapt the design of our products to your specific needs.
 
Drehmoment Mess Flansch

The measuring system is used for

The determination of torques in the drivetrain, for example for test benches of in the Agricultural Indsutry. For determining torques on attachments, the sensor is compatilble with adapters for PTO sahfts in different sizes.

 

Torque Measurement Gearbox
 Assembly clutch actuator

Technical data

  • Measurement range: up to +/- 2000 Nm
  • Signal bandwidth: > 200 Hz to < 5000 Hz
  • CAN Bus – Signal output based on FIA Standard No° 89 Torque Systems
  • Temperature range 0° C to 110° C – based on FIA Standard No° 89 Torque Systems
  • Applications in very small packing possible
  • option for angle and temperature measurement
 
We are happy to customize our measurement system to your specific needs and the specific space in your application.
 
Drehmomentmessung Getriebe
The gearbox measuring system is used for:
 
The determination of the actual horsepower performance on the track e.g. with on-board engine diagnostics (e.g. misfire, gradual loss of power due to wear). The measurement system is a valuable tool for engine calibration and drivability tuning, clutch characterization and control, launch control, traction control, torque-based engine control or is an input variable for transmission efficiency analyses.
 

Torque Measurement Drivetrain
 Application Driveshaft

Technical data

  • Measurement range: up to +/- 5000 Nm
  • Signal bandwidth: > 200 Hz to < 5000 Hz
  • CAN Bus – Signal output based on FIA Standard No° 89 Torque Systems
  • Temperature range 0° C to 110° C – based on FIA Standard No° 89 Torque Systems
  • Applications in very small packing possible axial >30 mm – radial 7 mm.
  • Tracktest and Offroad configuration availavle for optimized durability.
  • option for angle and temperature measurement
 

We are happy to customize our measurement system to your specific needs and the specific space in your application.

 
Drehmomentmessung Gelenkwelle

The drivesahft systems is used for:

  • On-track differential map tuning
  • Start and launch control
  • Traction control and/or torque-based engine management
  • Closed-loop torque control of the differential in real time
  • Evaluation of the vehicle’s aerodynamic efficiency
  • The effectiveness of aerodynamic setup changes (e.g. coasting tests, straight line tests)
 
 

Torque measurement hollow shaft
 For Gearbox with extremly tight assembly

Technical data:

  • Measurement range: up to +/- 5000 Nm
  • Signal bandwidth: > 200 Hz to < 5000 Hz
  • CAN Bus – Signal output based on FIA Standard No° 89 Torque Systems
  • Temperature range 0° C to 110° C – based on FIA Standard No° 89 Torque Systems
  • Applications in very small packing possible axial >30 mm – diameter 6.5 mm.
  • option for angle and temperature measurement
 

We are happy to customize our measurement system to your specific needs and the specific space in your application.

 

Application for inside torque measurement system.

  • Moto GP and Superbike, on the gearbox output (sproket)
  • Measurement on the secondary lay shaft for gearboxes from Xtrax and Sadev for WRC, WRC2 and many more
  • All applications with particularly small installation space
 

Torque measurement for industrial gearboxes
 for customer specific application

Technical data:

  • Measurement range: up to +/- 10 000 Nm
  • Signal bandwidth: > 200 Hz to < 5000 Hz
  • CAN Bus – analogue Signals like 0-5 V  +/- 5V and 10V and simalar others are available
  • Temperature range 0° C to 125° C
  • Applications in very small packing possible
  • option for angle and acceleration and temperature measurement
 
We are happy to customize our measurement system to your specific needs and the specific space in your application.
 
 

Use for our customer-specific industrial sensor solutions:

  • predictive maintenance
  • Performance measurement of powertrains
  • Monitoring of maintenance intervals
  • Process control
  • measurement of wear and tear
 

Wide range in Applications

Our solution enables precise measurement in a wide torque range from 1 Nm to several thousand Nm. Since no additional components are attached to the shaft itself, measurements up to speeds of up to 300,000 rpm are possible. The typical measurement accuracy is 1% FS, the signal bandwidth is typically 1 to 2 kHz but can be increased to over 25 kHz for customer-specific applications. In addition, our amplifier electronics enable the recording of additional measured values, such as temperature, acceleration or speed. MELECTRIC offers many options for analog and digital output signals (0-5 V, 0-10 V, 4-20 mA, CAN BUS, I2C, UART, Bluetooth,…)

Link to our APPLICATION Site

A Maintainance free alternative to convetional torque measurement

Due to the non-contact torque measurement, the system works completely wear-free. Even with strong vibrations, shocks, weather influences or temperature changes, it delivers reliable and precise measured values. The magnetoelastic torque measurement is therefore a robust and at the same time cost-effective alternative to conventional torque measurement.

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