Industries Measurement in the joint and in the driveline

Robotics & autonomous systems

A robot joint leaves barely any room for additional measurement. At the same time the control has to react quickly enough that a collision is recognised before it becomes dangerous. And because robots run continuously, the sensors must neither drift nor need servicing over years.

Robotics, torque measurement by Melectric Systems
Robotics & autonomous systems · measurement in the joint and in the driveline
The starting point

Classic methods force compromises here: strain gauges need signals brought off the rotating shaft, slip rings wear, and a bolted-on torque flange costs exactly the space a slim arm does not have.

The magnetoelastic principle resolves the conflict, because the shaft itself becomes the sensor. There is no additional component in the load path, no mechanical contact and therefore nothing that could wear.

Where it is used

Where torque measurement is used in robotics

01

Collaborative robots (cobots)

Safe collaboration between people and machines depends on solid force and torque monitoring. The sensors pick up the smallest deviations in the torque curve and give the safety function what it needs to catch a collision rather than log it afterwards.

02

Autonomous mobile robots & AGVs

In drive wheels and steering systems, torque shows how the load is actually distributed, across surface, payload and manoeuvre. That improves traction control and manoeuvrability and makes energy use per trip comparable.

03

End effectors & attached tools

Grippers, screwdriving units, welding guns and inspection tools can only be controlled as well as the process is measured at the tool centre point. We build torque, force and angle measurement into the tool itself, where the process actually happens.

What you gain

What the design has to meet

Low latency for control

The measuring chain is short enough to work inside the control loop rather than merely log. Over CAN bus or UART the reading arrives where the controller needs it.

Integration into existing shafts

The sensor goes into hollow shafts and existing gear structures. The driveline does not have to be designed around the measurement.

Rotating and static

The same system measures while moving and while holding. For axes that have to hold a position against load, that removes the need for a second sensor.

Additional quantities

Besides torque, twist angle and acceleration can be captured. That improves damping and vibration reduction in multi-axis systems.

Key technical data

Technical guide values

We match the actual design to your shaft geometry, load profile and installation.

Measuring principle
Magnetoelastic, contactless
Interfaces
CAN bus, UART, analogue (0.5–4.5 V)
Temperature range
−40 °C to +125 °C
Ingress protection
Up to IP69K, depending on version
Additional quantities
Speed, temperature, twist angle
Integration
Hollow shaft, gear structure, end effector
Measuring mode
Rotating and static

A measuring task in robotics anfragen.

Next step

Installation space, torque range, speed and the interface you want are enough for a first assessment. We will tell you whether the measurement can go into your existing shaft, and what it would take.

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