Our services

Comprehensive services for precise measurement solutions

Melectric Systems GmbH offers a wide range of additional services to optimize your measurement systems. Our services include the calibration of sensors up to 10,000 Nm, temperature tests from -70 to 200°C as well as FEM calculations for component design and magnetic field simulations. We also offer strain gauge applications, the development of customized measuring systems and OEM solutions. For optimum integration, we accompany on-site commissioning and support measurement processes.

Our goal: maximum precision, reliability and customized solutions for your individual requirements.

Calibration service

Flexible calibration for maximum reliability and efficiency

The accuracy of your measuring systems is crucial to your success.
Melectric Systems GmbH offers precise calibration services to ensure the optimum performance of your devices – for our own sensors as well as for third-party devices.

Our calibration services:

Standard torque calibration
  • Calibration for torque sensors up to 10,000 Nm
  • Highest accuracy for industry, test benches and research
Temperature calibration for modulus of elasticity compensation
  • Customized solutions for demanding applications
  • Precise measurements even under complex conditions
Calibration of third-party sensors
  • Calibration of third-party sensors to the highest standards
  • Independent testing to ensure your measurement accuracy

Our FEM calculation services

Finite element analysis for component design
  • Mechanical stress and deformation analysis to optimize component geometry
  • Simulation of material properties and structural behavior under load
  • Validation of the mechanical stability of sensor carriers and housings
  • Natural frequency and modal analyses to minimize unwanted vibrations
Finite element magnetic field simulation
  • Simulation and optimization of magnetic fields for the integration of magnetic sensors
  • Analysis of magnetic field distribution and stray field effects for maximum signal quality
  • Consideration of material permeability, eddy currents and electromagnetic interference
  • Design optimization for inductive or magnetoresistive sensor components

Commissioning & measurement support

Professional support for smooth brass integration

The successful implementation of a measurement task begins with precise commissioning and professional adjustment. Melectric Systems GmbH offers on-site commissioning and measurement support to ensure that your sensors work optimally under real conditions.

Our experts support you directly at your site to professionally install, calibrate and, if necessary, optimize the measurement systems for operation. We also support measurement processes, analyse data quality and optimize settings for maximum accuracy.

  • On-site installation & setup of measuring systems
  • Calibration & system adjustment
  • Accompanying measurements & real-time data analysis
  • Training & instruction of your employees

Customized measuring systems & OEM solutions

Precise sensors made to measure

Standard not enough? Melectric Systems develops individual measuring systems & OEM sensors, perfectly tailored to your requirements – from the idea to series production.

Sensor development
  • Torque, force, pressure & position sensors
  • Optimal sensor technologies for every application
  • Seamless system integration
OEM solutions
  • Individual sensors & plug & play modules
  • Complete measuring modules with electronics & data transmission
Electronics & Software
  • Intelligent signal processing & CAN bus
  • Software for analysis & real-time monitoring
Prototypes & series
  • Fast prototypes & high-quality series production
  • Testing, calibration & long-term tests

Strain gauges

(DMS) application

Professional application of strain gauges
  • Precise bonding and adjustment for maximum measuring accuracy
  • Application on metal, plastic and composite materials
  • Optimized positioning for best signal quality
Surface preparation
  • Mechanical & chemical pre-treatment for optimum adhesion
  • Cleaning and conditioning for stable measurement results
  • Adapting the adhesive to ambient conditions
Wiring & protection
  • Proper wiring to minimize noise
  • Protection against mechanical stress & environmental influences
  • Use of protective coatings, housings or potting compounds
Tests & calibration
  • Function test after application
  • Calibration for precise & reproducible measurements
  • Documentation for quality assurance