Melectric Systems Services around the measuring task

Services

A broad range of services around your measuring task, from calibration through simulation and strain gauge application to commissioning on site.

Whether or not the sensors came from us.

01

Calibration services

The accuracy of your measuring systems decides how much your data can carry. We calibrate in our own laboratory, our own sensors as readily as other makes.

Torque measuring train with flange couplings in the temperature chamber during low-temperature calibration
Temperature calibration in the climatic chamber

Standard torque calibration

  • Calibration of torque sensors up to 10,000 Nm
  • For industry, test benches and research
  • Documentation for your quality assurance

Temperature calibration for Young’s modulus compensation

  • Tailored solutions for demanding applications
  • Temperature tests from −70 °C to +200 °C
  • Precise measurement even under complex conditions

Calibration of third-party sensors

  • Calibration of other makes to the highest standards
  • Independent testing to secure your measuring accuracy
02

FEM calculations & simulations

Components can be optimised while they are still on the drawing board. We analyse mechanical stresses and simulate magnetic fields before any hardware is built.

FEM calculation: stress distribution on a piston and deformation analysis of a flange component
Stress and deformation before the first prototype

Finite element analysis for component design

  • Mechanical stress and deformation analysis to optimise component geometry
  • Simulation of material properties and structural behaviour under load
  • Validation of the mechanical stability of sensor carriers and housings
  • Natural frequency and modal analysis to minimise unwanted vibration

Finite element magnetic field simulation

  • Simulation and optimisation of magnetic fields for integrating magnetic sensors
  • Analysis of field distribution and stray field effects for the best possible signal quality
  • Accounting for material permeability, eddy currents and electromagnetic interference
  • Design optimisation for inductive or magnetoresistive sensor components
03

Commissioning & measurement support

A measuring task succeeds or fails at commissioning. Our specialists support you on your own site, so that the sensors work under real conditions and not only in the laboratory.

Technician commissioning and supporting measurement at the control cabinet of a production line
Installation and system alignment at the machine itself

On-site services

  • On-site installation and set-up of measuring systems
  • Calibration and system alignment
  • Support during measurements and real-time data analysis
  • Training and instruction for your staff
04

Custom measuring systems & OEM solutions

Where standard will not do, we develop the measuring system, from the idea through to series production, matched to installation space, interface and volume.

Designer developing a customer-specific housing in CAD, with milled prototype parts alongside
From CAD model through prototype into series

Sensor development

  • Torque, force, pressure and position sensors
  • The right sensor technology for each application
  • Seamless system integration

OEM solutions

  • Custom sensors and plug-and-play modules
  • Complete measuring modules with electronics and data transmission

Electronics & software

  • Intelligent signal processing and CAN bus
  • Software for analysis and real-time monitoring

Prototypes & series

  • Fast prototypes and series production
  • Testing, calibration and long-term trials
05

Strain gauge application

Craft precision for dependable strain and force measurement: bonding, preparation, protection and testing from one source.

Applied and wired strain gauge on a steel shaft in the test field
Application and wiring on the shaft

Professional application

  • Precise bonding and alignment for maximum measuring accuracy
  • Application on metal, plastic and composite materials
  • Optimised positioning for the best signal quality

Surface preparation

  • Mechanical and chemical pre-treatment for optimal adhesion
  • Cleaning and conditioning for stable results
  • Adhesive matched to the ambient conditions

Wiring & protection

  • Proper wiring to minimise noise
  • Protection against mechanical load and environmental influences
  • Protective coatings, housings or potting compounds as required

Testing & calibration

  • Functional check after application
  • Calibration for precise, repeatable measurement
  • Documentation for quality assurance

Request a service.

Next step

Whether calibrating another make, an FEM analysis of your shaft or support during commissioning. Describe the task and we will tell you what makes sense.

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