Knowledge Frequently asked questions about measurement

FAQ

Answers to the questions that come up most often about contactless torque measurement, telemetry and integrating them into your machine.

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Questions & answers

Frequently asked questions about torque measurement

How does contactless torque measurement from Melectric Systems work?

Our magnetoelastic sensors capture torque with no mechanical contact to the shaft. The ferromagnetic shaft is permanently magnetised and so becomes the sensor itself. That reduces maintenance and wear to nothing.

What do the telemetry systems offer for predictive maintenance?

They allow machine condition to be monitored continuously. Slow changes in the torque curve show up early. Failures can be spotted before they bring things to a halt.

Are the torque flanges compatible with existing machines?

Yes. Our torque flanges integrate flexibly and are adapted to your requirements, as original equipment and as a retrofit to what is already installed.

How does Melectric support the development of bespoke solutions?

We stay with you from concept development through prototype manufacture to installation and commissioning, including FEM analysis of your shaft and signal conditioning designed for the case.

Which materials suit magnetoelastic measurement?

The method works on selected ferromagnetic steels. In some cases the shaft needs a defined heat treatment. Near-field telemetry, by contrast, can be applied to any material, steel, carbon and aluminium among them.

What torque range and what speeds do you cover?

Measurement is possible from 0.01 Nm to several thousand Nm. Since no additional components go onto the shaft itself, speeds up to 300,000 rpm are within reach.

How accurately do the systems measure, and what bandwidth is possible?

Typical measuring accuracy is between 0.05 and 1 % FS. Signal bandwidth is typically 1 to 2 kHz and can be raised above 25 kHz for customer-specific applications.

Do you also calibrate other manufacturers‘ sensors?

Yes. We calibrate torque sensors up to 10,000 Nm in our own laboratory, our own and other makes alike. We also offer temperature calibration for Young’s modulus compensation.

How it goes

Measuring principle, integration and data evaluation

Three steps that look much the same in nearly every project, whatever the industry and whatever the volume.

01

Sensor integration

The maintenance-free torque sensor goes into the machine, directly on the shaft, with no added component in the load path.

02

Data transmission

The readings are transmitted wirelessly in real time, by near-field telemetry, Bluetooth or cable depending on the application.

03

Analysis & control

The data feeds machine control and condition monitoring, for control, predictive maintenance and documentation.

More questions about your application.

Next step

Describe your measuring task: torque range, speed, installation space and material are enough for a first assessment.

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