Melectric Systems · Telemetry

MEGA Telemetry

Universal modular near-field telemetry. MEGA Telemetry measures contactlessly, directly on the rotating part, and transmits the readings wirelessly in the near field to the pickup.

Modular and cascadable to 256 channels, built for motorsport, aerospace, rail and the test bench.

Channels / system

256

Channels / module

4

Sampling rate

250kHz

Resolution

16Bit

System latency

<5ms

Stator–Rotor

~50mm

Measuring principle

Near-field telemetry on the moving part.

MEGA Telemetry measures directly on the rotating shaft or moving part, with no mechanical connection to the stationary side and no additional component in the load path. The modules sit on the rotating part and transmit their data wirelessly in the near field to the pickup. Even at speeds up to 300,000 rpm the system delivers dependable readings.

Contactless & wear-free

Wireless near-field transmission needs no mechanical contact with the rotating side. The system is maintenance-free and stays stable under vibration, shock and changing temperature.

Modular & cascadable

Each module captures four channels. Modules chain together and expand to as many as 256 channels per system, cut exactly to the measuring task.

Real time & synchronous

Up to 250 kHz per channel at 16 bit, system latency under 5 ms and absolute time stamps make for synchronous, highly dynamic measuring chains.

The system

Three building blocks.

Base, pickup and module together form a complete, scalable measuring chain, from a single channel up to 256.

MEGA base gateway

01 · Hub

MEGA base

The gateway of the system. It powers the measuring chain, synchronises via PTP/NTP and delivers the data over Ethernet, IENA, openDAQ, analogue ±10 V or CAN FD. Optionally 19″ rack-mountable.

12–50 V DCPTP / NTP19″ optional
MEGA Pickup

02 · Receiver

Pickup

Reads the data from the rotating modules contactlessly in the near field and connects to the base over a cable of up to >25 m.

Near field ~50 mmCable >25 m
MEGA module

03 · Acquisition

MEGA module

Sits on the rotating part, captures four channels at 16 bit and up to 250 kHz, and cascades to as many as 256 channels. Powered inductively, by battery or by direct current.

4 channels16 bitup to 250 kHzcascadable

Modules variants

One module, three designs.

Same measuring performance, different housing: choose the variant that suits your installation space, connector and environment.

MEGA module Standard

Variant 01

Standard

A flexibly mountable module with connector and flange housing for general use on rotating parts.

MEGA module Slip in

Variant 02

Slip in

A particularly compact slip-in design with a pin header for tight installations and close integration into existing assemblies.

MEGA module Robust

Variant 03

Robust

A rugged, sealed housing with M12 connectors for demanding environments with vibration, shock and contamination.

In common4 channels · 16 bit · up to 250 kHz · cascadable to 256 DifferentHousing · connector · ruggedness · temperature range

Sensors & quantities

Your existing sensors stay in service.

Compatible sensors

  • Strain gauges, full/half bridge 2.5 V supply
  • RTD Resistance thermometers
  • Thermocouples all types
  • RVDT / LVDT on request
  • IEPE Acceleration

Quantities measured

Torque
Strain
Temperature
Acceleration
Vibration
Pressure

Technical data

All the figures at a glance.

MEGA Telemetry figures. Modules values apply to Standard, Slip in and Robust; differing options are marked.

System

Stator-to-rotor distanceup to ~50mm
Channels per module4 / Flex 2
Channels per system256
Signal resolution16bit/channel

Data rate

Signal sampling rateup to 250kHz/channel
Signal bandwidthup to 25kHz
System latencymax. 5ms

Power supply

Base station12–50V DC
Modulesinductive / 3.7 V battery / DC

Output signals (base)

Ethernetproprietary · IENA
openDAQsupported
Analogue voltage±10 V 16 bit
CAN FDoptional

Ambient conditions

Temperature−40 … +85 °C opt. +125
Vibration (random)0,1 g²/Hz 20 Hz–2 kHz
Vibration (sine)20 g 20 Hz–2 kHz
Shock (½ sine)100 g peak 11 ms

Further features

Time synchronisationPTP / NTP
ConfigurationEthernet / WLAN
19″ rack-mountableBase · optional
Super/sub-commutationsupported

Applications

Built for demanding environments.

Contactless, wear-free and up to 300,000 rpm: the platform fits into existing measurement, control and test environments without friction.

01

Aerospace

Highly dynamic measurement on engines, rotors and drives under extreme conditions.

02

Rail technology

Continuous monitoring of shafts and drivelines in the field, rugged and maintenance-free.

03

Power engineering

Torque and load measurement on generators, gearboxes and rotating machines.

04

Motorsport

Telemetry on driveshafts and components for set-up, traction control and analysis.

05

Test benches

Vehicle and component test benches with synchronous, high-resolution multi-channel acquisition.

06

Industry

Machine and plant monitoring with analogue and digital connectivity plus OEM options.

In use at

DLRRed Bull RacingPorsche MotorsportAston Martin F1 Scuderia FerrariHyundai MotorsportŠKODA Motorsport KTMBonfiglioliWalterscheidSTARK

FIAApproved supplier under Technical List No. 89

Next step

Configure your MEGA telemetry system.

Tell us the channel count, the quantities to measure, the speed and the installation situation. We will work out the right configuration of base, pickup and modules with you.

Get in touch
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